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Why use ultrasonic cutting equipment to cut items

  • 2021-08-26
Ultrasonic cutting uses ultrasonic energy to locally heat and melt the material to be cut to achieve the purpose of cutting, so there is no need for a sharp edge. Especially suitable for cutting viscous and elastic materials, frozen materials (such as food, rubber, etc.) or objects that are inconvenient to pressurize.

working principle:
The principle of ultrasonic cutting is completely different from traditional cutting. It uses ultrasonic energy to heat and melt various parts of the cutting material, so as to achieve the purpose of cutting the material. Therefore, ultrasonic cutting does not require sharp cutting edges, nor does it require a lot of pressure, so it will not cause the edges of the cut material to collapse and damage.

What are the shortcomings of traditional cutting:
Traditional cutting is to press the cut material into sharp edges. The pressure is concentrated on the edges, and the pressure is great. If the shear strength of the material to be cut is exceeded, the molecular bonds of the material will be pulled apart and severed. Since the material is hard drawn under strong pressure, the blade of the tool should be very sharp, and the material itself should withstand greater pressure. The cutting effect of soft elastic materials is not good, and the cutting of viscous materials is more difficult.

Why use ultrasonic cutting:
1. The cutting precision is high, and the material is not deformed.
2. The cutting surface has good smoothness and good bonding performance.
3. There is little friction, which improves the production efficiency of cutting operations.
4. Ensure that the incision is neat, smooth and not deformed, and enhance the appearance and value of the product.
5. It can easily cut materials or products that are difficult to cut by ordinary cutting methods.

Application: Ultrasonic replacement blade cutters are often used to cut materials that are difficult to cut, such as thermoplastic resin plates, sheets, films and laminates, carbon fiber composite materials, fabrics, and rubber.

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