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Working principle and structure of ultrasonic cutting machine

  • 2021-06-10
Cutting principle
Ultrasonic cutting is an activity involving various objects that rely on ultrasonic energy. Unlike other cutting methods, the edge is very blunt. Once the cutting program is completed, it will generate a fusion effect. Electrical pulses are sent to the cutter, causing you to even see the micro vibration. The material will be heated, softened or even melted, so the actual cut does not involve too much pressure.

Since high frequency vibration is generated during ultrasonic cutting, there is a small friction, so the material will be difficult to stick on the blade, more importantly, the cut portion will not collapse.

basic structure
Ultrasonic generator
Convert the power to a high frequency and high voltage AC current and transfer it to the ultrasonic transducer.

Ultrasonic transducer
Essentially is an energy conversion device that converts incoming electrical energy into mechanical or ultrasound. It is represented by a transducer stretched back and forth in the vertical direction. The frequency of the telescopic movement is the same as the frequency of the high frequency AC current provided by the generator.

Gallop
The main role of the ultrasonic gallop is to secure the ultrasonic vibration system and expand or reduce the output amplitude of the ultrasonic transducer, that is, the overall cut range can be changed to a certain extent.

Toolhead
On the one hand, the cutter will further enhance the amplitude and focus on ultrasonic waves. On the other hand, ultrasonic waves are output, and ultrasonic energy is concentrated into the cutting portion of the material by using a cutting edge of a similar cutter. The cutting portion can be quickly heated under the action of energy, reducing the cutting resistance while the cutting surface can be seal after the cutting is completed.

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