English
This device is suitable for finishing of various materials,
especially fragile rigid materials. Milling with a rotary
milling cutter, suitable for processing planes, grooves,
surfaces of various shapes (such as splines, gears,
threads) and special surfaces of molds.
It is suitable for the precision processing of any hard and
brittle materials; especially the drilling, punching, cutting
and engraving of glass, gemstones, porcelain, gemstones,
semiconductors, ceramics and cemented carbide.
Applications: Aerospace, shipbuilding, entity manufacturing
companies, colleges and universities, scientific research
institutions, machinery and equipment transformation
industries.
Item No.:
HS-M20-WPayment:
T/T, PayPal, Western UnionProduct origin:
ChinaColor:
SilverShipping port:
Shanghai or NingboLead Time:
40
20KHZ Non-contact Ultrasonic Auxiliary Processing Machine Installed on CNC Machine with Maximum Speed 22000rpm For Hard Metal Milling or Drilling
Specification:
Item No.: HS-M20-W
Frequency: 20kHz
Power: 500Watt
Speed: 10000-22000rpm
Amplitude: 1-10um
Tool interface model: ER-16
Generator：Digital
Voltage: 220V/50HZ
Spindle: BT40 / BT50 / R8 / HSK63 / ISO / CAT
Principle:
Rotary ultrasonic machining is a mechanical type of non-traditional hybrid machining process that can be used to process a variety of latest and difficult-to-process materials, including toughness, hard and brittleness, ceramics, composite materials, etc. In rotary ultrasonic machining, the basic material removal phenomenon of ultrasonic machining is combined with traditional diamond grinding, resulting in a higher material removal rate, improved hole accuracy and excellent surface finish.
It is suitable for the precision processing of any hard and brittle materials; especially the drilling, punching, cutting and engraving of glass, gemstones, porcelain, gemstones, semiconductors, ceramics and cemented carbide.
Application:
a. Able to process hard materials such as boron carbide, silicon carbide, and silicon nitride;
b. Small hole processing of hard and brittle materials, such as quartz, glass, sapphire, etc.;
c. Internal and external thread processing of brittle materials;
d. Ultrasonic cutting of complex profile and conventional round, square and tube.
Advantages:
1. The processing speed is fast; the processing is convenient and easy;
2. High processing accuracy; good surface quality;
3. The tool wear is small and the service life is long;
4. Wide adaptability to processing materials.
Ultrasonic machining effect:
No Ultrasonic
With Ultrasonic
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The excellent ultrasonic control technology can ensure the stability of long-term machining. Frequency scanning and power setting can be completed automatically by controller to improve productivity. The tool oscillates at a frequency of approximately 20 kHz by a piezoelectric sensor and an electric oscillator. The tool forces the abrasive grit to normally impact the work surface in the gap between the tool and the workpiece to machine the work surface.
It works in the same way as ultrasonic welding. This process uses ultrasonic waves to generate low-amplitude high-frequency forces that act as a driving force for the abrasive. This high frequency vibration transfer to the abrasive particles is contained in the abrasive slurry. This causes the abrasive particles to be indented to the brittle workpiece and removed from the contact surface.
Ultrasonic Machining is a new mechanical machining process, which can enhance the milling and drilling performance by high frequency micro vibrations.
High speed ultrasonic rotary milling machine.
Ultrasonic milling equipment can be used for finishing of metal hard materials.
Ultrasonic milling equipment can be used for finishing of metal hard materials.
Ultrasonic vibration cutting is a kind of pulse cutting in micro view.
Ultrasonic milling has proven to be an effective technique for improving titanium, aluminum and stainless steel workability. Under the action of ultrasonic milling, it has more advantage than the traditional milling. In contrast to the effect of ultrasonic machining aluminum, steel, stainless steel, titanium four metallic materials.Improved surface quality of the most prominent is the titanium and aluminum, can improve the cutting ability of the most prominent is the stainless steel, the quality of the workpiece side is the most significant improvement in steel. In addition, for steel quenching after nearly HRC60, the traditional tool is difficult of steel cutting and processing cost is high, only when its hardness is higher than the work piece tool HRC25 above to processing. However, on the basis of traditional tools added to ultrasound, can greatly reduce the cutting of cutting resistance and improve cutting surface quality, but also increase the service life of the tool at least doubled.
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