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Ultrasonic vibration cutting is a kind of pulse cutting from a microscopic point of view.
Item No.:
HS-M20-WPayment:
T/T, PayPal, Western UnionProduct origin:
ChinaColor:
Silver and GreenShipping port:
Shanghai or NingboLead Time:
45
20kHz Ultrasonic milling turning drilling equipment
Specification:
Item No
HS-M20
Frequency
20 kHz
Power
500 watt
Spindle taper
BT30
Rotation speed
Maximum 24,000 r/min
Amplitude
1~10 um
Tool interface model
ER-16
Weight
30 KG
Generator
Digital
Description:
Ultrasonic vibration cutting is a kind of pulse cutting from a microscopic point of view. In a vibration cycle, the effective cutting time is very short, and it is completely separated from the workpiece and the chips for more than 80% of the time. The intermittent contact with the workpiece and the chips reduces the friction, the heat generated is greatly reduced, and the cutting force is significantly reduced, which avoids the "knife" phenomenon in ordinary cutting and does not produce built-up edge. Using this kind of vibration cutting, precision machining can be carried out on ordinary machine tools. The geometric tolerances such as roundness, cylindricity, flatness, parallelism, and straightness mainly depend on the accuracy of the machine tool spindle and guide rail, and can reach close to zero error. It is possible to replace grinding by car, reaming by drilling, and grinding by milling. Compared with high-speed hard cutting, it does not require high machine tool rigidity and does not damage the surface metallographic structure of the workpiece. In the finishing machining of curved contour parts, the profiling machining can be carried out with the help of CNC lathes, machining centers, etc., which can save the expensive purchase cost of CNC grinders.
Brief introduction of the performance of the ultrasonic milling device:
1 The cutting force is small, about 1/3-1/10 of the ordinary cutting force.
2 The machining accuracy is high, which mainly depends on the accuracy of the machine tool used, and the shape and position tolerance of the processed workpiece can almost be close to the relevant accuracy of the machine tool.
3 The cutting temperature is low, and the workpiece is kept at room temperature.
4 There is no built-up edge, small deformation of the workpiece, and no burrs.
Advantages:
1. Suitable for processing hard metals, stones, diamonds, with high precision
2. Can be installed on CNC machine tools, can be used with a variety of spindle tool holders
3. Diversified tool sizes, the tool head can also be customized according to actual needs
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The excellent ultrasonic control technology can ensure the stability of long-term machining. Frequency scanning and power setting can be completed automatically by controller to improve productivity. The tool oscillates at a frequency of approximately 20 kHz by a piezoelectric sensor and an electric oscillator. The tool forces the abrasive grit to normally impact the work surface in the gap between the tool and the workpiece to machine the work surface.
It works in the same way as ultrasonic welding. This process uses ultrasonic waves to generate low-amplitude high-frequency forces that act as a driving force for the abrasive. This high frequency vibration transfer to the abrasive particles is contained in the abrasive slurry. This causes the abrasive particles to be indented to the brittle workpiece and removed from the contact surface.
Ultrasonic Machining is a new mechanical machining process, which can enhance the milling and drilling performance by high frequency micro vibrations.
High speed ultrasonic rotary milling machine.
Ultrasonic milling equipment can be used for finishing of metal hard materials.
Ultrasonic milling equipment can be used for finishing of metal hard materials.
Ultrasonic vibration cutting is a kind of pulse cutting in micro view.
Ultrasonic milling has proven to be an effective technique for improving titanium, aluminum and stainless steel workability. Under the action of ultrasonic milling, it has more advantage than the traditional milling. In contrast to the effect of ultrasonic machining aluminum, steel, stainless steel, titanium four metallic materials.Improved surface quality of the most prominent is the titanium and aluminum, can improve the cutting ability of the most prominent is the stainless steel, the quality of the workpiece side is the most significant improvement in steel. In addition, for steel quenching after nearly HRC60, the traditional tool is difficult of steel cutting and processing cost is high, only when its hardness is higher than the work piece tool HRC25 above to processing. However, on the basis of traditional tools added to ultrasound, can greatly reduce the cutting of cutting resistance and improve cutting surface quality, but also increase the service life of the tool at least doubled.
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