240*25 15kHZ High Supply Ultrasonic Sonotrode Device Welding Sonotrode Horn Sonic Welding

240*25 15kHZ High Supply Ultrasonic Sonotrode Device Welding Sonotrode Horn Sonic Welding

The design of the ultrasonic welding horn can vary depending on the specific application. Horns can have different shapes, such as flat, conical, or cylindrical, depending on the requirements of the materials being welded. The surface of the horn may also be smooth or have textured patterns, depending on the desired welding effect.

Feature

1. Controls Pressure: The welding horn also serves as a pressure applicator, exerting a specific amount of pressure on the parts during welding. This applied pressure helps in creating a strong and reliable bond between the materials.

2. Transfers Heat: Through the mechanical vibrations, the welding horn transfers heat to the welded materials. This controlled heat assists in melting the materials at the joint interface, promoting molecular bonding and creating a secure weld.

3. Enhances Weld Quality: The welding horn plays a crucial role in improving weld quality by reducing stress, avoiding cold spots, and ensuring uniform energy distribution. Its design considers factors such as amplitude, resonance, and acoustic coupling to optimize the welding process.

Parameter reference

Applications

The application of Ultrasonic Welding Horn can be summarized as follows:

1. Automotive Industry: Ultrasonic Welding Horn is widely used in the automotive industry for welding plastic components. It is used for bonding various parts such as door panels, dashboards, tail lights, and bumpers.

2. Electronic Industry: Ultrasonic Welding Horn is utilized in the electronics industry for assembling electronic components. It is commonly used for joining circuit boards, connectors, and terminals.

3. Medical Industry: Ultrasonic Welding Horn finds its application in the medical industry for assembling sterile medical equipment. It is used for bonding components of medical devices such as catheters, syringes, and IV filters.

Overall, Ultrasonic Welding Horn is a versatile tool that is widely used across industries for efficient and precise bonding of plastic and other materials.