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High-Frequency Micromachining Ceramics With Rotary Ultrasonic Milling
Product origin:
China
Ultrasonic drilling
Ultrasonic drilling is a non-traditional, loose abrasive machining process.
In this the mirror image of a shaped tool can be created in hard, brittle materials.
Material removal is achieved by the direct and indirect hammering of abrasive particles against a workpiece. The Ultrasonic waves are sound waves of frequency higher than 20,000 Hz.
Applications
1. Various kinds of materials especially fragile rigid material.
2. Processing plane, groove, all kinds of form surface (such as spline, gear and thread) and special surface of mould.
3. Application area: machining industry, machine tool equipment manufacturing.
4. Application occasion: manufacturing enterprise, universities and colleges, scientific research institution, mechanical equipment transformation industry.
Technical Parameters:
Product shape: milling machine handle
Working frequency: 20Khz/40Khz;
Resonance point amplitude: 10um or more;
Speed: 30000 r / min or less
Matching tool: carbide end mill head Φ2-Φ13; disk cutter Φ50;drilling hear Φ1~6
Power: 500W
Competitive Advantages:
l Not only round but unsystematic machine can be done as the Ultrasonic drilling machining is longitudinally processed.
l High accuracy and fine finished are obtained depending upon the tool accuracy and grit size.
l Simple in operation even a beginner can operate the machine with ease.
l 4mm thickness can be drilled in 10-15 seconds on an average.
Workshop:
CE Certification:
Packing&Shipping:
Shipping Port:Shanghai
Shipping Term:By express,by air,by ocean and so on.
Leading Time:Quick production leading time and fast delivery.Usually 1-3days if we have in stock.
Payment:
FAQS
Q:Can your ultrasonic machine assemble to my CNC machine?
A:Yes, you need to inform us the type of tool holder like BT/CTA/ISO/HSKA , or you can provide drawings that we will customized the same on our ultrasonic part to match your CNC machine.
Q:What is the RMP(Round Per Minute) pf your equipment?
A:Normally the max speed of designed equipment is below 3000RMP, if you need faster for better performance, we will do the some adjustment to match the max speed 30000 RPM.
Q:What is the diameter of your drilling tool?
A:The diameter range of our drilling tool is 1mm to 13mm(according to custom’s application)
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The excellent ultrasonic control technology can ensure the stability of long-term machining. Frequency scanning and power setting can be completed automatically by controller to improve productivity. The tool oscillates at a frequency of approximately 20 kHz by a piezoelectric sensor and an electric oscillator. The tool forces the abrasive grit to normally impact the work surface in the gap between the tool and the workpiece to machine the work surface.
It works in the same way as ultrasonic welding. This process uses ultrasonic waves to generate low-amplitude high-frequency forces that act as a driving force for the abrasive. This high frequency vibration transfer to the abrasive particles is contained in the abrasive slurry. This causes the abrasive particles to be indented to the brittle workpiece and removed from the contact surface.
Ultrasonic Machining is a new mechanical machining process, which can enhance the milling and drilling performance by high frequency micro vibrations.
High speed ultrasonic rotary milling machine.
Ultrasonic milling equipment can be used for finishing of metal hard materials.
Ultrasonic milling equipment can be used for finishing of metal hard materials.
Ultrasonic vibration cutting is a kind of pulse cutting in micro view.
Ultrasonic milling has proven to be an effective technique for improving titanium, aluminum and stainless steel workability. Under the action of ultrasonic milling, it has more advantage than the traditional milling. In contrast to the effect of ultrasonic machining aluminum, steel, stainless steel, titanium four metallic materials.Improved surface quality of the most prominent is the titanium and aluminum, can improve the cutting ability of the most prominent is the stainless steel, the quality of the workpiece side is the most significant improvement in steel. In addition, for steel quenching after nearly HRC60, the traditional tool is difficult of steel cutting and processing cost is high, only when its hardness is higher than the work piece tool HRC25 above to processing. However, on the basis of traditional tools added to ultrasound, can greatly reduce the cutting of cutting resistance and improve cutting surface quality, but also increase the service life of the tool at least doubled.
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