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HSK63 20khz Ultrasonic Assisted Machining Equipment for CNC Machining Center
Product origin:
ChinaSpecification:
Frequency |
20 Khz |
Output Power |
1000 W |
Voltage |
220 V/110V |
Switch |
Handle or foot switch |
Power Adjusting |
Step or continuous |
Working Time Control |
24 Hours |
Weignt |
30 KG ( Determined by the size of the horn ) |
Generator |
Digital Generator |
Ultrasonic milling is a kind of new method of process technology, is the ultrasonic vibration by adding high frequency micro-amplitude in general milling process, to change the machinable property of material. Ultrasonic milling device is constituted by generator, oscillator and horn.
Ultrasonic oscillator is the energy-gathered part to change and amplify the electric energy output by generator to mechanical energy, then pass to work piece. Ultrasonic oscillator can be designed as the structure which can clamp a certain range on the basis of requirement of practical application occasion.
Principle:
Ultrasonic machining process uses a power supply that converts conventional line voltage to 20KHz electrical energy.
This high-frequency electrical energy is provided to a piezoelectric converter that changes high frequency electrical energy into mechanical motion.
The ultrasonic motion from the converter is amplified and transmitted to the horn and cutting tool.
This causes the horn and attached cutting tool to vibrate perpendicularly to the tool face thousands of times per second with no side to side motion.
A recirculating pump forces E/Z Pump™ abrasive, suspended in a liquid medium, between the vibrating tool face and the workpiece. The abrasive particles strike the workpiece at 150,000 times their own weight.
These tiny abrasive particles chip off microscopic flakes and grind a counterpart of the tool face.
Applications:
1. Various kinds of materials especially fragile rigid material.
2. Processing plane, groove, all kinds of form surface (such as spline, gear and thread) and special surface of mould.
3. Application area: machining industry, machine tool equipment manufacturing.
4. Application occasion: manufacturing enterprise, universities and colleges, scientific research institution, mechanical equipment transformation industry.
Consumable part and working time
Ultrasonic milling consumable part and working time |
|||
CSXX-20100-BT40 vertical milling |
CSXX-20100-BT40 disk milling |
||
consumable part |
working time |
consumable part |
working time |
milling cutters |
100h（8h/d） |
milling cutters |
150h（8h/d） |
carbon brush |
6000h（8h/d） |
carbon brush |
8000h（8h/d） |
Work environment:
The environment: use it indoor;
Moisture: ≤85%RH;
Peripheral environment temperature: 0 ℃ - 40℃
The generator size: 450mm×300mm×135mm；
The space for use: the distance of the other objects to the power case should not be less than 150mm; to the heat dissipation port should not be less than 200mm.
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During ultrasonic drilling, the material is removed by micro-grinding or abrasive particle erosion. The tool oscillates at a frequency of approximately 20 kHz by a piezoelectric sensor and an electric oscillator. The tool forces the abrasive grit to normally impact the work surface in the gap between the tool and the workpiece to machine the work surface.
During ultrasonic drilling, the material is removed by micro-grinding or abrasive particle erosion. The tool oscillates at a frequency of approximately 20 kHz by a piezoelectric sensor and an electric oscillator. The tool forces the abrasive grit to normally impact the work surface in the gap between the tool and the workpiece to machine the work surface.
During ultrasonic drilling, the material is removed by micro-grinding or abrasive particle erosion. The tool oscillates at a frequency of approximately 20 kHz by a piezoelectric sensor and an electric oscillator. The tool forces the abrasive grit to normally impact the work surface in the gap between the tool and the workpiece to machine the work surface.
Customized Knife Handle Ultrasonic Vibration Spindle With Power Control
Ultrasonic machining (UM or USM) is a non-thermal, non-chemical and non-electrical process that keeps the chemical composition, material microstructure and physical properties of the workpiece constant. Sometimes referred to as ultrasonic impact grinding (UIG) or vibratory cutting, this process can be used to create a variety of complex features in advanced materials.
Customized Knife Handle Ultrasonic Vibration Spindle With Power Control
During ultrasonic drilling, the material is removed by micro-grinding or abrasive particle erosion. The tool oscillates at a frequency of approximately 20 kHz by a piezoelectric sensor and an electric oscillator. The tool forces the abrasive grit to normally impact the work surface in the gap between the tool and the workpiece to machine the work surface.
Ultrasonic milling has proven to be an effective technique for improving titanium, aluminum and stainless steel workability. Under the action of ultrasonic milling, it has more advantage than the traditional milling. In contrast to the effect of ultrasonic machining aluminum, steel, stainless steel, titanium four metallic materials.Improved surface quality of the most prominent is the titanium and aluminum, can improve the cutting ability of the most prominent is the stainless steel, the quality of the workpiece side is the most significant improvement in steel.
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