Riveting is used on numerous parts such as door panels, A, B and C columns, rear quarters, cockpit, bumpers etc. Riveting is possible on any material provided that the ultrasonic is applied to the thermoplastic part.
Product origin:
ChinaPortable High Frequency Noise Sound Absorbing Cotton 800W Ultrasonic Riveting Welder
Specification:
Frequency | 40 Khz |
Output Power | 800 W |
Voltage | AC220V±10V Or AC110V±10V , 50/60HZ |
Max Current | 15A |
Power Adjusting | Step or continuous |
Horn | ≤10mm |
Weignt | 10-15 KG ( Determined by the size of the horn ) |
Generator | Digital Generator |
Types of Horn:
Gun type: in accordance with the shape design of human body engineering, ultrasonic start switch is located on the trigger, easy to grasp and use the welding operation, especially suitable for horizontal or vertical.
Cylinder type: for the appearance of design straight, ultrasonic start switch is located outside the cylinder, easy welding and hand carried, can also be installed between the on machine, welding operation for each direction.
Portable Ultrasonic Plastic Riveting Welding Principle:
When the ultrasonic role in the thermoplastic plastic contact surface, it will generate tens of thousands of times per second, high frequency vibration, this high-frequency vibration, ultrasonic energy through the ultrasonic wave transmitted to the mold to ultrasonic welding material surface, it will produce high-temperature materials. Plastic contact surface resulting in rapid melting, coupled with stress, it blend and coagulation, so that to achieve the purpose of ultrasonic welding.
Main Advantages:
1. Application in riveting, forming and welding
2. Light weight, easy to take, easy to operate (handheld)
3. Equipped with welding timer
4. Easty to set time welding
5. Equipped with an overload protection circuit( Voltage, current, phase, temperature, output)
6. FET power output
7. Automatic resonance
8. Maintain the amplitude function automatically
9. Starting: achieving maximum power with 105msec
Applications in Automobile:
Ultrasonic Riveting Welding is mainly used in automotive interior parts. Ultrasonic spot welding in sound-proof cotton of engine cover, trunk and wheel casing, and hallstand felt. Ultrasonic Riveting Welding can be used in automobile air-conditioning outlet welding, car rear view mirror, car door handles, hand car door and so on.
Automotive plastic parts are mostly welded in non-standard ultrasonic welding equipment, long multi-station design, with PCL program control and LCD operation, large automotive complex workpiece welding, including different directions of the welding surface, in multiple locations.
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