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Ultrasonic assisted machining is a recently-developed technique, in which high-frequency (> 20 kHz) vibration is superimposed onto the movement of a standard drill bit in the axial direction, providing advantages including reduced drilling forces (reduction often in excess of 80%) and improved quality of drilled holes when compared to conventional drilling. Ultrasonic assisted drilling also achieves a reduction in entry and exit delamination size, but not in the expected proportion considering the observed reduction of drilling forces. A different mechanical process to that in conventional drilling may be driving the delamination in Ultrasonic assisted drilling, for example dynamic or thermal effects in addition to thrust and torque loads.
Item No.:
HS-M20Payment:
T/T, PayPal, WWestern UnionProduct origin:
ChinaColor:
GreenShipping port:
Shanghai or Ningbo
Rotary Ultrasonic Machining has the Potential for High Material Removal Rate
Parameter:
Item No.: HS-M20
Frequency: 20kHz
Power: 500Watt
Speed: 20,000RPM
Amplitude: 10um or more
Diameter of Drilling: Ф2-Ф6mm
Spindle: BT40 / BT50 / R8 / HSK63 / ISO / CAT
(Special spindles are made per request.)
Description:
Ultrasonic drilling can be used to generate a wide range of intricate features in advanced materials. Ultrasonic machining (UM or USM) is a non-thermal, non-chemical and non-electrical machining process that leaves the chemical composition, material microstructure and physical properties of the workpiece unchanged.
Advantage:
1. Higher efficient machining mode;
2. Less material damage and rim fragments;
3. A high degree of accuracy and surface finish;
4. Lower cutting resistance and thermal deformation;
5. Virtually any hard and brittle material can be machined;
6. A nearly limitless number of feature shapes including round, square, odd-shaped thru-holes, cavities of varying depths, as well as OD-ID features can be machined with high quality and consistency.
Application:
Application Occasion: Manufacturing enterprise, universities and colleges, scientific research institution and mechanical equipment transformation industry, etc.
Application Materials: Glass, Sapphire, Alumina, Ferrite, PCD, Quartz, CVD Silicon Carbide, Jewelry, cobalt oxide and ferrite, etc.
Workshop:
CE:
Packing&Shipping:
Shipping Port:Shanghai
Shipping Term:By express,by air,by ocean and so on.
Leading Time:Quick production leading time and fast delivery.Usually 1-3days if we have in stock.
Payment:
FAQ:
Q:Can your ultrasonic machine assemble to my CNC machine?
A:Yes, you need to inform us the type of tool holder like BT/CTA/ISO/HSKA , or you can provide drawings that we will customized the same on our ultrasonic part to match your CNC machine.
Q:What is the RMP(Round Per Minute) pf your equipment?
A:Normally the max speed of designed equipment is below 3000RMP, if you need faster for better performance, we will do the some adjustment to match the max speed 30000 RPM.
Q:What is the diameter of your drilling tool?
A:The diameter range of our drilling tool is 1mm to 13mm(according to custom’s application)
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Ultrasonic Machining is an Abrasive Process Which Can Create any Material Into HardNext :
Mechanical Nontraditional Ultrasonic Machining with Horns Made of Steel or TitaniumIf you are interested in our products and want to know more details,please leave a message here,we will reply you as soon as we can.
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During ultrasonic drilling, the material is removed by micro-grinding or abrasive particle erosion. The tool oscillates at a frequency of approximately 20 kHz by a piezoelectric sensor and an electric oscillator. The tool forces the abrasive grit to normally impact the work surface in the gap between the tool and the workpiece to machine the work surface.
During ultrasonic drilling, the material is removed by micro-grinding or abrasive particle erosion. The tool oscillates at a frequency of approximately 20 kHz by a piezoelectric sensor and an electric oscillator. The tool forces the abrasive grit to normally impact the work surface in the gap between the tool and the workpiece to machine the work surface.
During ultrasonic drilling, the material is removed by micro-grinding or abrasive particle erosion. The tool oscillates at a frequency of approximately 20 kHz by a piezoelectric sensor and an electric oscillator. The tool forces the abrasive grit to normally impact the work surface in the gap between the tool and the workpiece to machine the work surface.
Customized Knife Handle Ultrasonic Vibration Spindle With Power Control
Ultrasonic machining (UM or USM) is a non-thermal, non-chemical and non-electrical process that keeps the chemical composition, material microstructure and physical properties of the workpiece constant. Sometimes referred to as ultrasonic impact grinding (UIG) or vibratory cutting, this process can be used to create a variety of complex features in advanced materials.
Customized Knife Handle Ultrasonic Vibration Spindle With Power Control
During ultrasonic drilling, the material is removed by micro-grinding or abrasive particle erosion. The tool oscillates at a frequency of approximately 20 kHz by a piezoelectric sensor and an electric oscillator. The tool forces the abrasive grit to normally impact the work surface in the gap between the tool and the workpiece to machine the work surface.
Ultrasonic milling has proven to be an effective technique for improving titanium, aluminum and stainless steel workability. Under the action of ultrasonic milling, it has more advantage than the traditional milling. In contrast to the effect of ultrasonic machining aluminum, steel, stainless steel, titanium four metallic materials.Improved surface quality of the most prominent is the titanium and aluminum, can improve the cutting ability of the most prominent is the stainless steel, the quality of the workpiece side is the most significant improvement in steel.
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