English
Ultrasonic assisted machining is a recently-developed technique, in which high-frequency (> 20 kHz) vibration is superimposed onto the movement of a standard drill bit in the axial direction, providing advantages including reduced drilling forces (reduction often in excess of 80%) and improved quality of drilled holes when compared to conventional drilling.
Item No.:
HS-M20Payment:
T/T, PayPal, WWestern UnionProduct origin:
ChinaColor:
GreenShipping port:
Shanghai or Ningbo
Ultrasonic Machining USM for Milling and Drilling Peek
Technical Parameters:
Item No.: HS-M20
Frequency: 20kHz
Power: 500Watt
Speed: 20,000RPM
Amplitude: 10um or more
Diameter of Milling: Ф1-Ф13mm
Spindle: BT40 / BT50 / R8 / HSK63 / ISO / CAT
(Special spindles are made per request.)
Description:
Rotary ultrasonic-assisted machining is a new processing technology obtained by combining traditional machining and ultrasonic machining. Compared with traditional machining, rotary ultrasonic assisted machining has the advantages of low cutting force, low cutting heat, high machining accuracy and high processing efficiency, and is widely used in hard and brittle materials such as single crystal silicon, engineering ceramics, cemented carbide, and composite materials such as carbon fiber. Processing, has broad application prospects.
Advantage:
1. The excellent ultrasonic control technology can ensure the stability of long-term machining. Frequency scanning and power setting can be completed automatically by controller to improve productivity.
2. Periodical tool axial vibration decreases the cutting resistance and increases the surface quality.
3. Modular design, equipped with high speed spindle, allows high efficiency machining.
4. Coolant through spindle is available for chip disposal and to reduce tool wear caused by temperature rise and cutting resistance.
5. The roughness of metal cutting surface is around Ra 0.2 µm, it reduces the polishing procedure and achieves the quality of final finishing.
6. The ultrasonic machining technology not only reduces chipping but also has the ability to process micropore machining on hard and brittle materials.
Application:
Medical industry: Artificial crown machining
Automotive industry: Valve deburring
Die & mold industry: Surface finishing
Aerospace industry: Surface finishing
Precise ceramic industry: Roughing and finishing
Glass industry: Drilling, polishing, chamfering
Workshop:
CE Certification:
Packing&Shipping:
Shipping Port:Shanghai
Shipping Term:By express,by air,by ocean and so on.
Leading Time:Quick production leading time and fast delivery.Usually 1-3days if we have in stock.
Payment:
FAQ:
Q:Can your ultrasonic machine assemble to my CNC machine?
A:Yes, you need to inform us the type of tool holder like BT/CTA/ISO/HSKA , or you can provide drawings that we will customized the same on our ultrasonic part to match your CNC machine.
Q:What is the RMP(Round Per Minute) pf your equipment?
A:Normally the max speed of designed equipment is below 3000RMP, if you need faster for better performance, we will do the some adjustment to match the max speed 30000 RPM.
Q:What is the diameter of your drilling tool?
A:The diameter range of our drilling tool is 1mm to 13mm(according to custom’s application)
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During ultrasonic drilling, the material is removed by micro-grinding or abrasive particle erosion. The tool oscillates at a frequency of approximately 20 kHz by a piezoelectric sensor and an electric oscillator. The tool forces the abrasive grit to normally impact the work surface in the gap between the tool and the workpiece to machine the work surface.
During ultrasonic drilling, the material is removed by micro-grinding or abrasive particle erosion. The tool oscillates at a frequency of approximately 20 kHz by a piezoelectric sensor and an electric oscillator. The tool forces the abrasive grit to normally impact the work surface in the gap between the tool and the workpiece to machine the work surface.
During ultrasonic drilling, the material is removed by micro-grinding or abrasive particle erosion. The tool oscillates at a frequency of approximately 20 kHz by a piezoelectric sensor and an electric oscillator. The tool forces the abrasive grit to normally impact the work surface in the gap between the tool and the workpiece to machine the work surface.
Customized Knife Handle Ultrasonic Vibration Spindle With Power Control
Ultrasonic machining (UM or USM) is a non-thermal, non-chemical and non-electrical process that keeps the chemical composition, material microstructure and physical properties of the workpiece constant. Sometimes referred to as ultrasonic impact grinding (UIG) or vibratory cutting, this process can be used to create a variety of complex features in advanced materials.
Customized Knife Handle Ultrasonic Vibration Spindle With Power Control
During ultrasonic drilling, the material is removed by micro-grinding or abrasive particle erosion. The tool oscillates at a frequency of approximately 20 kHz by a piezoelectric sensor and an electric oscillator. The tool forces the abrasive grit to normally impact the work surface in the gap between the tool and the workpiece to machine the work surface.
Ultrasonic milling has proven to be an effective technique for improving titanium, aluminum and stainless steel workability. Under the action of ultrasonic milling, it has more advantage than the traditional milling. In contrast to the effect of ultrasonic machining aluminum, steel, stainless steel, titanium four metallic materials.Improved surface quality of the most prominent is the titanium and aluminum, can improve the cutting ability of the most prominent is the stainless steel, the quality of the workpiece side is the most significant improvement in steel.
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