Ultrasonic metal wire harness welding equipment automotive electrical appliances metal wire harness welding

Ultrasonic metal wire harness welding equipment automotive electrical appliances metal wire harness welding

The ultrasonic harness welding machine is composed of two parts: a machine and an ultrasonic power generator.

1. Machine The machine is composed of a case, a guide post, a transducer, a pneumatic system, a PC circuit, and a bottom mold.

2. Acoustic component The acoustic component is composed of transducer and welding head. The transducer adopts piezoelectric vibrator, whose function is to convert electrical energy into mechanical vibration. The converter is analogous to the transformer in the circuit, which plays the role of mechanical damping transformation and amplitude amplification. The welding head is designed according to the welding requirements and the shape of the weldment. It also plays a role of secondary impedance transformation and amplitude amplification. In terms of structure and shape, the welding head is not complicated, but it needs the best design, the best materials and good processing technology. Welding heads with complex shapes and large sizes are difficult to design, and they are generally designed by manufacturers.

3. Air pressure system The air pressure system is powered by compressed air, through the solenoid valve switching circuit, pushing the cylinder piston to drive the welding head to move up and down. The pressure regulating valve is used to control the air pressure, and the one-way throttle valve is used to control the lifting speed.

4. Control circuit

The control circuit performs program control on the welding process. The function keys on the panel can set the welding time and delay time according to different welding objects, and then step on the foot switch, the welding machine will automatically complete a welding process.

5. Ultrasonic power generator The ultrasonic power sounder provides electric power to the acoustic components. Since the resonant frequency and impedance of the acoustic component will change greatly during the welding process, the ultrasonic power sounder must have the ability to automatically track the frequency and the output power to be automatically adjusted by the load. NC-3000 ultrasonic metal spot welding machine adopts separately excited oscillation; phase method automatic frequency tracking; constant vibration speed control.

Specifications:

Characteristic:

1. The welding area of the ultrasonic wire harness welding machine can be adjusted.

2. The ultrasonic wire beam welding machine can reduce the temperature effect of the material to a relatively low level (the temperature of the welding zone does not exceed 50% of the melting temperature of the welded metal), so that the metal structure does not change, so it is very suitable for welding applications in the electronic field.

3. Compared with the resistance welding method, the ultrasonic harness welding machine has a long mold life, less time for mold refurbishment and replacement, and it is easy to realize automation.

4. Ultrasonic wire-beam welding machine can perform ultrasonic welding between the same kind of metal and different kinds of metals, which consumes much less energy than electric welding.

Workshop:

CE:

Packing&Shipping:

Shipping Port:Shanghai

Shipping Term:By express,by air,by ocean and so on.

Leading Time:Quick production leading time and fast delivery.Usually 1-3days if we have in stock.

Payment: