English
The latest processing technology installed on CNC machine tools adds ultrasound to traditional milling.
Item No.:
HS-M20Payment:
T/T, PayPal, Western UnionProduct origin:
ChinaColor:
Silver and GreenShipping port:
Shanghai or NingboLead Time:
45
20K Ultrasonic finishing Machining Process Mounted On CNC Machine ultrasonic turning drilling milling machine
Specification:
Item No.: HS-M20
Frequency: 20kHz
Power: 500Watt
Speed: 20,000RPM
Amplitude: 10um or more
Diameter of Horn:
Milling: Φ1-Ф13mm
Drilling:Ф2-Ф6mm
Spindle: BT40 / BT50 / R8 / HSK63 / ISO / CAT
(Special spindles are made per request.)
Description:
In the ultrasonic milling process, the tool rotates while vibrating with the ultrasonic high frequency. At the same time, under the control of the CNC system, each layer does the feed movement in the X and Y directions. Under the combined action of the three movements of the tool, the abrasive particles continuously hammer, impact, polish and scrape the surface of the hard and brittle material. When the tool, abrasive particles and the workpiece are not in contact, the removal of material is mainly due to the impact of abrasive particles, and the effect of tool rotation is relatively weak: when the three contact, the abrasive particles directly act on the surface of the workpiece. During the process, part of the abrasive particles are pressed into the tool due to the pressure of the tool, and the exposed part scribes the surface of the workpiece. Under the action of the tool rotation, it traverses a circular track and forms an arc-shaped dent on the surface of the workpiece. . The other part of the abrasive particles rolls between the workpiece and the tool, producing a rolling effect, causing micro-cracks on the surface of the workpiece. After the cracks propagate, the surface of the workpiece is brittle and collapsed to form chips.
The function of various parts are described below:
1. Transducer: The transducer mainly consists of a cylinder which is made up of piezoelectric ceramic. It converts electrical energy into mechanical vibration. Transducer then vibrates sonotrode at low amplitude and high frequency.
2. Sonotrode: It is made of low carbon steel. One end of it is connected with the transducer and other end contains tool. The sonotrode vibrates at low amplitude and high frequency and removes material from the w/p by abrasion where it contacts it.
3. Generator: The generator consists of an electronic oscillator which produces an alternating current at high frequency. The frequency produced is usually in 20kHz in ultrasonic range.
Workshop:
CE:
Shipping:
Payment:
Previous :
Auxiliary processing Rotary Ultrasonic Vibration Machining for Opal productsNext :
Stable Amplitude Ultrasonic milling machine of BT30/40/50 HSK63A CT40If you are interested in our products and want to know more details,please leave a message here,we will reply you as soon as we can.
Categories
New Products
The excellent ultrasonic control technology can ensure the stability of long-term machining. Frequency scanning and power setting can be completed automatically by controller to improve productivity. The tool oscillates at a frequency of approximately 20 kHz by a piezoelectric sensor and an electric oscillator. The tool forces the abrasive grit to normally impact the work surface in the gap between the tool and the workpiece to machine the work surface.
It works in the same way as ultrasonic welding. This process uses ultrasonic waves to generate low-amplitude high-frequency forces that act as a driving force for the abrasive. This high frequency vibration transfer to the abrasive particles is contained in the abrasive slurry. This causes the abrasive particles to be indented to the brittle workpiece and removed from the contact surface.
Ultrasonic Machining is a new mechanical machining process, which can enhance the milling and drilling performance by high frequency micro vibrations.
High speed ultrasonic rotary milling machine.
Ultrasonic milling equipment can be used for finishing of metal hard materials.
Ultrasonic milling equipment can be used for finishing of metal hard materials.
Ultrasonic vibration cutting is a kind of pulse cutting in micro view.
Ultrasonic milling has proven to be an effective technique for improving titanium, aluminum and stainless steel workability. Under the action of ultrasonic milling, it has more advantage than the traditional milling. In contrast to the effect of ultrasonic machining aluminum, steel, stainless steel, titanium four metallic materials.Improved surface quality of the most prominent is the titanium and aluminum, can improve the cutting ability of the most prominent is the stainless steel, the quality of the workpiece side is the most significant improvement in steel. In addition, for steel quenching after nearly HRC60, the traditional tool is difficult of steel cutting and processing cost is high, only when its hardness is higher than the work piece tool HRC25 above to processing. However, on the basis of traditional tools added to ultrasound, can greatly reduce the cutting of cutting resistance and improve cutting surface quality, but also increase the service life of the tool at least doubled.
Room A#609, Dexing AI Industrial Park, No.3, Weiye Road, Puyan Street, Binjiang District
For inquiries about our products or pricelist, please leave to us and we will be in touch within 24 hours.
© Copyright: 2024 Hangzhou Altrasonic Technology Co.,Ltd All Rights Reserved
IPv6 network supported
Scan to WhatsApp
